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I am often
asked, "How in the world did my family ever end up being
loggers and sawmillers in Nebraska?" Well, it’s a long
story involving more then 83 years, but here are some of the
highlights!
A 15-year-old
volunteer in W.W.II, Donald N Barcel (my Dad) served two years
in the Navy and was stationed in the South Pacific before his
age was detected and he was returned home. On the return trip
from the South Pacific, dad hitch hiked to get back to his
parents home (a common
practice back then, not one recommended today!). They were
living on a farm near Linwood, Nebraska. |

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On the last leg of
this trip Viola Klug and her daughter Bonnie picked up dad
giving him a ride into Schuyler, NE. Schuyler is the county
seat of Colfax County NE, about 12 miles from Linwood. Dad
decided to spend the evening in town because there was a big
dance at the Oak Ballroom. That night at the dance dad met up
with a lifelong friend Don Gascil. At this time dad told his
friend that today he met the woman he was going to marry.
Bonnie Klug became Mrs. Barcel on March 7, 1946. My Grandma
Viola Klug use to delight in telling the grandkids that just
before stopping to pick up dad she hid her purse under the
seat. Little did she know that his intent was to steal her
daughter, not her money!
Don and his
wife Bonnie raised three daughters Toni Rae, Donna and RaeJean.
He also raised his own lumberjack crew- sons Larry, Kurt and
Barton who worked with him. We Barcels have sawdust in
our blood. Anton J. Barcel (my grandfather) operated a sawmill
as a part-time business along with his farming near Linwood,
NE. (Anton was also a renowned Bass player, he played his Bass
horn with different bands including the young Lawrence Welk)
He was known as Tuba Tony. This first sawmill was a joint
venture with Anton owning the sawmill and another farmer
owning the tractor-a Rumley Oil Pull. Decade’s later Dad
located this tractor completely overgrown with trees. After
cutting away the tree limbs he brought the Tractor home and
completely restored it. We still have it today.
For a while
after they were first married Donald and Bonnie farmed and dug
basements for new house construction.
Donald began
cutting and hauling cottonwood in 1949. Some of his first
custom sawing began in 1950, during the Korean War, when he
made ammunition boxes for a firm in Lincoln. His first
customer was a firm in York, where they manufactured wooden
egg crates. In those days the trees were loaded by rolling
them up a ramp, by hand, into the truck. In the 1950's, when
Donald increased production to full-time, about 2,000 board
feet and wood shipping boxes were made a day. Over the
years there has been dramatic increases in production with
current production approximately 25,000 board feet daily.
In 1970 Dad
purchased 33 acres of rolling farm ground 5 miles west of
Bellwood NE. He built a shop and home on the site. During this
time our family began to plant thousands of trees on the
property.
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In 1974 dad
built the first of many sawmills that would occupy this
location. In the first sawmill the logs were loaded onto
a homemade, automatic log conveyor at one end of their then,
36 foot by 72-foot building. The log deck would convey the
logs forward to the hydraulic log turner and log carriage. The
hydraulic turn lifts the logs and allowed Donald to twist and
turns them on the carriage. Once positioned the logs could be
run through the saw so that they would have the least
percentage of waste. |
| The huge bottom saw blade measured
56-inches in diameter, there is a 48" sawblade mounted
over this saw to allow for the cutting of very large logs. The
power plant that was used to run the conveyors and the saw was
one utilizing a diesel engine out of an old truck. |
After the log
went through the saw, each cut slab continued to a point where
Donald would decide if it could be used or not. If bad, he
would trigger the mechanism, which sent it on to the waste
truck, loaded by one of the crew. If the slab were to be used,
it would come to a stop where another crewmember guided it
onto the conveyor that took it to a machine called an Edger
(an edger will take a slab of wood and cuts it into boards.
Think of it as a very large table saw with lots of blades and
a 100 horse power electric motor.)
The Edger was
the only piece of equipment that was not homemade. It cut the
slabs into two by fours (or any size desired). The finished
lumber was then stacked on skids and, when full, they were
taken to the truck by a loader.
Expansions to
the first mill building included two 60-foot by 60-foot
expansions. These expansions were used to house a large
automatic Frick sawmill, purchased in 1978 in Kentucky along
with several other smaller machines for cutting, trimming and
processing lumber. The day after the first expansion was
completed a tornado took it down to the concrete slab. |
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In 1987 on a
freezing January day a fire destroyed the mill causing an
estimated $750,000 worth of damage. At the time of the fire,
the mill was the largest of 57 saw mills in Nebraska in terms
of annual lumber production. Daily production was between
12-14,000 feet of lumber that was shipped to manufacturers all
over the state. Today the sawmill ships all over the United
States.
Since the 1987
fire the sawmill has been in an almost constant state of
expansion, a few of these expansions included the additions of
a Brewer cutup line and a computer controlled Cleerman
carriage. A current sawmill expansion consists of a Veneer
production line. A Jackson back roll lathe is used for the
production of veneer, with many of its functions being
controlled by a computer. Veneer is the peeling of the log
that produces long continuous strips of wood.
Today the
business is thriving and still a family owned affair.
Two of Dons sons Larry and Kurt own and operate Barcel
Logging, supplying the logs to the sawmill, all logged within
a 65 mile radius of the sawmill. Barton James is the current
President of the Mill as well as the new Barcel Landscape
Products, Inc., which utilizes the by-products from the mill.
A third and now a forth generation is also following in
Anton’s footsteps.
Although sawing
trees was his business, Donald believed that planting trees
was a necessity. Mid-Nebraska was once a treeless
prairie and Donald contributed to changing that. He once
said, "I've planted over 33,000 trees over the last seven
years. I like trees". Barton J. Barcel continues
this practice to this day but with a slightly different goal
in mind, Barton’s goal is to develop an Arboretum in honor
of his father. |